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Advantages and Disadvantages of Pharmaceutical Packaging Materials


Packaging material is an important part of a pharmaceutical product. The choice of pharmaceutical packaging material is a critical part of a product development due to its relation with product stability.


Commonly used pharmaceutical packaging materials include glass bottle, plastic bottle, aluminum foil etc. and each packaging type is made by a matching packaging machine.


Here, we try to mention the advantages and disadvantages of commonly used pharmaceutical packaging materials -


Glass Bottle

Advantages: 

  • Great protection power
  • They are available in both amber and transparent form
  • Easy to labelled
  • Variety of sizes and shapes are available
  • Different types of glasses are also available
  • High resistance to leeching


Disadvantages:

  • Fragile
  • Bulky
  • Sometimes release alkali in aqueous preparation 


Plastic Bottle/Container

Advantages:

  • Easy to carry, flexible
  • Less bulky
  • Extremely resistant to breakage
  • Variety of sizes and shapes
  • Cost effective


Disadvantages:

  • Less resistance to leeching compare to glass bottle
  • Low heat resistant
  • Chance to interact between the product and the container


HDPE Bottle

Advantages:

  • Excellent chemical resistance
  • Excellent water vapour barrier
  • Comparatively low cost
  • Durable and lightweight


Disadvantages:

  • High Thermal Expansion
  • Highly Flammable
  • Sensitive to Stress Cracking


Rubber Stopper

Advantages:

  • Tightly packs the container
  • Air and fluid proof
  • Variety of size and shape
  • Easy to maintain and durable


Disadvantages:

  • Expensive
  • Chance to interact with chemicals and petroleum derivatives


Aluminum foil

Advantages:

  • Light, air and moisture resistant
  • Stable at high and low temperature
  • Non-toxic & odorless


Disadvantages

  • Easily dented and scratched
  • Comparatively expensive


PVC Foil

Advantages:

  • Inexpensive
  • Light weight
  • Ease of thermoforming
  • Air proof


Disadvantages:

  • Poor heat stabile
  • Poor barrier against moisture ingress


PVDC Foil

Advantages:

  • Very good heat sealing capacity
  • Higher moisture barrier
  • Higher oxygen barrier


Disadvantages:

  • Expensive compare to PVC foil
 

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